Gmc Sierra 2004 Left Chair Controls Cover

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Gmc Sierra 2004 Left Chair Controls Cover – Didn’t get the answer? Confused? Do you need advice? Tired of searching? Have a one-on-one Q&A session with Sparky, your auto electrical and air conditioning expert!

This 2004 Chevrolet Silverado came with several HVAC actuator failures. After locating the bad passenger side air door actuator with my Tech 2 scan tool, it was time to remove the dash cover. It’s not a big deal, but it’s a lot of steps.

Gmc Sierra 2004 Left Chair Controls Cover

Gmc Sierra 2004 Left Chair Controls Cover

There are two Phillips head screws. This requires a small screwdriver. Remember to do this on both sides of the board.

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Using a small screwdriver or similar tool, gently remove the passenger side air vents from the dashboard.

Make the vents even. If it tilts to one side or the other, it gets stuck.

Now look at the top end of both vents. You will see a white button. Press the buttons. Buttons are pressed into the center of the handle assembly. The right side pushes to the left and the left side pushes to the right.

Pull the passenger handle from the dashboard. You can move from one side to the other or ask someone to help you until it is completely removed.

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Grab the top edge of the decorative panel and pull it. Once the top edge is free, lift the panel up until it is clear of the dashboard.

Flip the panel over to expose the tweeter cables, if any. Press the locking tab and separate the connectors.

Work around the control panel until all clips are free. Tilt the steering wheel all the way. Turn on the ignition and shift the gearshift all the way down. Turn the top edge of the dashboard to orient yourself. The panel must be bent in the center of the dash to fully release the front panel.

Gmc Sierra 2004 Left Chair Controls Cover

After all the screws are removed, the dash cover will come off the dash mount. It must be pulled away from the windshield to release the front clips. Then lift slightly to release the front edge of the dash mount.

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Most trucks have an ambient light sensor and possibly a solar charge sensor mounted on the underside of the dash.

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An ambient light sensor is curved like a bulb. Be gentle as this part is vulnerable. If it has another sensor, it should be turned off.

Now remove the two 7mm screws holding the vent on the right side of the driver. Remove the ventilation register.

Remove the panel that houses the passenger side airbag switch. In a few years, the panel may become empty. Slide on and use spring clips to hold it in place.

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Now if you look under the vents you will see the wiring to activate the passenger side air door. Look closely and you should see the actuator.

To see how to replace the passenger side air door combination actuator in this step, please click here. To confirm this part fits your vehicle, please select a vehicle from the ‘My Garage’ list or enter your vehicle details below.

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Gmc Sierra 2004 Left Chair Controls Cover

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Gmc Sierra 2004 Left Chair Controls Cover

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This 2003 Chevrolet Silverado came with a blocked defrost air flow. A simple diagnosis of the B0263 code revealed a faulty actuator. This repair applies to the 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 and 2011 Chevrolet Avalanche, Silverado, Suburban and Tahoe. The same applies to the same model year Cadillac Escalade, GMC Sierra and Yukon.

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Models with manual A/C controls, NO factory floor mounted center console. Trucks with manual A/C controls and factory-installed center consoles use a slightly different actuator and mechanism. In that model, the pinion/gear is separate from the servo motor. Before removing that actuator, use something to hold the pinion/gear while you remove the actuator. If it comes out, it takes a while to figure out where the pinion/trout and three levers go. I hope to publish a post about that model soon. In the meantime, if you need to order this part for a truck or full-size SUV with manual A/C controls and a factory-installed center console (RPO code D07) not shown in this post, click here.

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Now to this solution. The actuator is located on the driver’s side of the dash above the accelerator pedal area and at the end of the heater housing.

I know it sounds simple, but the first thing I do during this repair is hit the parking brake pedal. I can’t spin on command with it.

Gmc Sierra 2004 Left Chair Controls Cover

Then, either by hand or using the tool shown in the pictures, I remove the pin that holds the heating duct in place.

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This is a view of the heater opening with the extension removed. Above the drive channel. If you are wondering if the piece in the pipe is the pipe temperature sensor.

Good look. I had to put the camera behind the brake pedal so the angle you see is a little different. There are two 5.5mm cap screws that hold the actuator in place. The top bolt also has a harness clip. I have pictures after that. Try to place the old actuator in the new position before removing it. To do this, put the ignition on and have someone press the defrost button for you. While looking at the hole in the center shaft, place one hand on the ignition. Turn off the ignition before aligning the slot with the corresponding mark. If this is not possible, adjust the controls to split the defrost position and the floor. This makes it easier to extract the activator. Lift the edge of the actuator closest to the firewall away from the heater housing. Removing the old trigger may require some patience and manipulation. So take your time and don’t overcook it